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Printing Paste Reactor | JCT Machinery

December 24, 2024
Structure of Printing Paste Reactor
  • 1. Kettle Body

  • Printing paste reactor is usually made of stainless steel or high quality alloy materials, which are corrosion resistant and high temperature resistant, ensuring that the equipment will not be corroded during the chemical reaction.

  • 2. Stirring Device

  • Equipped with a strong stirring device, such as a paddle, propeller or anchor stirrer, to ensure uniform mixing of the reaction materials and avoid material precipitation or unevenness. The speed and type of the stirring device can be adjusted according to the viscosity of the material and the reaction requirements to improve the mixing efficiency and reaction rate.

  • 3. Heating System

  • The production of printing paste usually needs to be carried out at a certain temperature, so the printing paste reactor is equipped with a heating system. Commonly used heating methods include steam heating, electric heating or hot oil heating, which can quickly heat the materials in printing paste reactor to the temperature range required for the reaction.

  • 4. Cooling System

  • In some process stages, it may be necessary to quickly reduce the temperature to control the reaction rate or stop the reaction. Printing paste reactor is equipped with a cooling system, which usually uses cooling water, cooling oil, etc. for cooling. The temperature control system ensures that the temperature fluctuation is minimized during the reaction, thereby improving product quality.

  • 5. Vacuum System

  • During the production process of printing paste, the vacuum system can be used to remove volatile substances, bubbles or moisture. Especially when dealing with materials with a high water content, the vacuum system can help remove water vapor and improve reaction efficiency.

  • 6. Exhaust and Degassing Device

  • During the production process, gas and water vapor will be generated inside the reactor, especially when reacting at high temperatures. The exhaust device can discharge these gases in time to prevent affecting the reaction environment.

  • 7. Control System

  • Equipped with advanced automatic control system, it can monitor parameters such as temperature, pressure, liquid level and stirring speed in real time to ensure stable and safe production process. Operators can adjust production process parameters through PLC or touch screen to control the entire production process conveniently and quickly.

reactor

Features of Printing Paste Reactor
  • 1. Efficient Mixing
    The stirring system in printing paste reactor can provide strong stirring, so that the reaction materials are fully mixed, shorten the reaction time, and improve production efficiency.
  • 2. Accurate Temperature Control
    The heating and cooling systems accurately control the reaction temperature to avoid negative impacts of temperature fluctuations on the quality of the printing paste.
  • 3. Vacuum Degassing
    Vacuum system of printing paste reactor effectively removes bubbles and volatile substances, prevents foam from contaminating the quality of printing paste, and ensures the smoothness and uniformity of printing paste.
  • 4. Automated Operation
    Printing paste reactor is equipped with an automated control system that can monitor various parameters in the production process in real time, automatically adjust the reaction process, reduce manual intervention, and ensure the stability and safety of production.
  • 5. Corrosion Resistance and High Temperature Resistance
    Printing paste reactor is usually made of corrosion resistant high quality materials, such as stainless steel, to resist corrosion of chemical additives to the equipment during the reaction.
  • 6. High Viscosity Processing Capacity
    For high viscosity printing paste, the stirring system and heating system of printing paste reactor can effectively handle it to ensure efficient reaction and mixing.
  • 7. Strong Flexibility
    The configuration of printing paste reactor can be adjusted according to different production requirements and processes to adapt to different types of mortar production.


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