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Buy A Triple Shaft Mixer! | JCT Machinery

December 25, 2024
Structure of Triple Shaft Mixer
  • 1. Mixing Cylinder

  • Made of corrosion-resistant materials such as stainless steel, the cylinder is usually equipped with a water jacket or cooling system to control the temperature of the material.

  • 2. Three Shafts

  • Main Shaft: Located in the center and driven by a motor. The main shaft is equipped with different types of stirring blades, which play the main stirring and dispersing role.

  • Secondary Shaft: Set on both sides of the main shaft, these secondary shafts are equipped with agitators of different shapes, usually anchor agitators or propellers. The secondary shaft works together with the main shaft to provide additional mixing and shearing force.

  • 3. Agitator

  • Anchor Agitator: Provides greater shearing force, used to handle high-viscosity materials, and can effectively promote the flow of materials.

  • Propeller: Helps to make the material form a more uniform flow inside the triple shaft mixer, further improving the mixing efficiency.

  • Dispersing Disc: Dispersing disc installed on the main shaft is used to disperse the material, especially in the production of coatings, inks, etc., the dispersing disc can effectively break the agglomerates in the material.

  • 4. Sealing System

  • A mechanical sealing system is usually used to ensure that no material leakage occurs during operation, which is especially important when handling toxic and hazardous substances.

  • 5. Driving System

  • Driven by a motor, it is usually controlled by a frequency converter, which can adjust different stirring speeds and rotation speeds as needed.

  • 6. Temperature Control System

  • In order to maintain the stability of the material and prevent overheating, triple shaft mixer is usually equipped with a heating/cooling system to control the reaction temperature.

triple shaft mixer

Application Fields of Triple Shaft Mixer

1. Adhesive and Sealant: In the production process of adhesive and sealant, triple shaft mixer can ensure uniform mixing of components and viscosity control.
2. Chemical and Plastic: Triple shaft mixer can be used for mixing and dispersing high viscosity chemicals.
3. Rubber and Plastics Industry: Triple shaft mixer can be used for mixing and dispersing high viscosity rubber and plastic raw materials to ensure production stability and quality.
4. Electronics and New Energy Industry: Triple shaft mixer can be used for high precision dispersion of battery slurries, electronic coatings, etc.

Advantages of Triple Shaft Mixer
  • 1. Efficient Mixing and Dispersing Ability

  • Due to the characteristics of three shafts working at the same time, triple shaft mixer can provide powerful stirring and dispersing effects, especially suitable for high viscosity and difficult-to-mix materials.

  • 2. Handling High Viscosity Materials

  • High viscosity materials often have uneven stirring due to insufficient stirring force in traditional mixing equipment, while triple shaft mixer can handle high viscosity materials, especially suitable for adhesives, paints, coatings, rubber and other industries.

  • 3. High Shear Force and Good Dispersing Effect

  • Triple shaft mixer generates efficient shear force through the coordinated work of each axis, breaks the aggregation phenomenon between particles, and realizes uniform dispersion of materials, which is particularly suitable for high concentration dispersion systems.

  • 4. Strong Adaptability

  • Triple shaft mixer can handle materials of various viscosity ranges, has strong adaptability, and is suitable for the production needs of various industries.

  • 5. High Equipment Stability

  • High degree of automation, stable working process, reduced manual intervention, reduced human errors and operational risks. The addition of the temperature control system further improves the stability of triple shaft mixer and avoids the impact of overheating on the material.

  • 6. Save Time and Labor Costs

  • Automated operation and efficient mixing effect greatly shorten production time and improve production efficiency. Automated operation reduces dependence on manual labor and reduces operating costs.

  • 7. Easy to Clean and Maintain

  • Triple shaft mixer is reasonably designed, easy to disassemble, and easy to carry out daily cleaning and maintenance, especially in a production environment with frequent material changes, it has a high cleaning efficiency.


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