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Sigma mixer
VR
  • Product Details

We recently helped a client in Uzbekistan establish a food-grade CMC cellulose production line. Sigma mixer is one of the main pieces of equipment in the CMC production line.

CMC production line equipment

Food-grade CMC Cellulose Production Process
1. Alkaliization stage: Cellulose and liquid alkali are thoroughly mixed in a specialized sigma mixer to convert it into alkali cellulose.

2. Etherification stage: Monochloroacetic acid is added, and a substitution reaction is carried out under precise temperature control.

3. Washing and Neutralization: The cellulose is washed multiple times with an alcohol solution to remove the byproduct sodium chloride, ensuring a purity of over 99.5%.

4. Drying and Pulverizing: The cellulose is air-dried and pulverized to the required mesh size.



Food-grade CMC Cellulose Production Line Equipment Configuration

Equipment
Food-grade Dedicated ConfigurationValues
Sigma mixerSS304/316, mirror polishedPrevent metal contamination, ensuring a thorough alkalization reaction
Vacuum rake dryerJacketed heating / high vacuum systemLow-temperature rapid drying protects the cellulose molecular chains from demage
Alcohol recovery towerMulti-stage condensation/packed distillationImprove solvent recovery rate (>95%), significantly reducing production costs
Automatic packaging scaleCleanroom design/metal detectorEnsure the finished product meets food hygiene and safety standards, with no foreign matter contamination



CMC production line sigma mixer

Food-grade CMC Cellulose Production Line Turnkey Project
We provide not only hardware, but also complete food-grade production solutions:
• Plant planning: Process layout design that meets cleanroom requirements.

• Installation and commissioning: On-site engineer guidance to ensure perfect matching of equipment and process formula.

• Technical training: Comprehensive operating tutorials covering everything from raw material selection and formula proportions to finished product testing.

• After-sales support: 24/7 online support and ample spare parts inventory to ensure uninterrupted production line operation.



Why Choose Our Food-grade CMC Cellulose Production Line?
  • 1. Superior substitution uniformity (DS control)

  • Utilizing a high-torque Z-shaped agitator with precisely controlled gaps of 2mm.

  • This ensures that every fiber is evenly contacted with the reactant, resulting in a highly transparent finished product free of gel particles, perfectly meeting the high-end requirements of dairy products and beverages.

  • 2. Strict food-grade hygiene standards ensure safety

  • All parts in contact with materials are made of SS304/316, and shaft seals use food-grade PTFE packing or mechanical seals.

  • Completely eliminates lubricant leakage and heavy metal contamination, easily passing certification and acceptance tests.

  • 3. Closed-loop solvent recovery, environmentally friendly

  • The entire production line is equipped with a high-efficiency condensation and recovery system to handle ethanol vapor generated during production.

  • This reduces VOC emissions, meets stringent environmental assessment requirements, and significantly recovers solvent costs.

  • 4. Intelligent control system (PLC/DCS)

  • Fully automatic control of alkalization temperature and etherification dropping rate.

  • Eliminates human error and achieves high batch-to-batch quality stability.

CMC production line turnkey project

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