Tel: +86-181 3837 3963 (Whatsapp, Wechat) | contact@jctmixing.com
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Tel: +86-181 3837 3963 (Whatsapp, Wechat) | contact@jctmixing.com
Vertical kneader employs an advanced vertical planetary kneading structure, perfectly solving the pain points of traditional horizontal kneaders, such as material leakage from the shaft seal and dead corners during cleaning. It is an ideal choice for research institutions, corporate R&D laboratories, and high-value-added small-batch production.
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Suitable for viscosities around 10,000 CP to 2,000,000 CP.
This 10L vertical kneader is specifically designed for the uniform mixing, kneading, and dispersion of high-viscosity, high-elasticity, and powdery materials.
Applications of Vertical Kneader
1. Organosilicon Composite Material: Heavy-duty anti-corrosion silicone resin coatings, electronic potting compounds, etc.
2. Medical Polymer Material: Dental impression materials (silicone rubber), medical hydrogels, bone cement, polymer base materials for artificial joints, adhesive patches, etc.
3. Carbon Fiber Reinforced Polymer: Carbon fiber prepreg resins, high thermal conductivity carbon fiber composite slurries, aerospace-grade epoxy resin matrices, etc.
4. Initiating Explosive Material: Solid propellants, energetic materials, pyrotechnic agents, pyrotechnic dispersions, etc.
5. Electronic Heat Transfer Material: Thermal conductive silicone grease (heat dissipation paste), thermal conductive gels, phase change thermal conductive materials, high thermal conductivity epoxy encapsulants, etc.
6. Ceramic Matrix Composite: Ceramic impermeable slurries, stainless steel/ceramic injection molding (MIM/CIM) feedstocks, advanced structural ceramic precursors, etc.
10L Vertical Kneader Equipment Parameters
| Volume | 10L |
| Working Volume | 60%-80% |
| Mixing Method | Vertical double-paddle kneading |
| Main Motor Power | 3-7.5kW (optional) |
| Rotation Speed Range | 0-60rpm (variable frequency) |
| Equiment Material | SS304 / SS316 / Carbon steel lined with stainless steel |
| Heating Method | Electric heating / Thermal oil / Hot water (optional) |
| Design Pressure | Atmospheric pressure / Slight negative pressure (optional) |
| Discharging Method | Bottom discharge |
**Designed according to actual needs.
1. Effective kneading with no dead angles, more uniform mixing
Utilizing two meshing planetary blades, it features both rotation and revolution. The material undergoes intense shearing, stretching, and kneading within a limited 10L space, eliminating any blind spots in the mixing process.
2. Completely eliminates shaft seal contamination (vertical advantage)
The mixing shaft and bearings are positioned above the material, fundamentally eliminating the risks of material leakage into the shaft seal or lubricating oil contamination of the slurry, common in traditional horizontal kneaders.
3. Excellent temperature control and vacuum system
The jacketed kneading cylinder can be connected to a mold temperature controller for precise heating or cooling (using a material temperaure sensor for direct temperature measurement). Its high-sealing design achieves a vacuum level of -0.098MPa, perfectly realizing vacuum degassing.
4. Easy to clean, extremely low material residue
The kneading cylinder can be automatically raised and lowered via a hydraulic system, completely separating the cylinder from the blades. Clean discharge and extremely convenient cleaning make it particularly suitable for R&D environments with frequent formula changes.
We can meet your specific needs and support comprehensive non-standard customization: +86-181 3837 3963 (Whatsapp, Wechat), contact@jctmixing.com.
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