Vertical kneader
Tel: +86-181 3837 3963 (Whatsapp, Wechat) | contact@jctmixing.com
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Tel: +86-181 3837 3963 (Whatsapp, Wechat) | contact@jctmixing.com
JCT’s vertical kneader, specifically engineered for silicone resin composites, features powerful planetary mixing and a precision bottom-scraping design. It effectively solves the challenges associated with kneading high-viscosity, temperature-sensitive, and shaft-clinging materials. The system ensures thorough mixing with no dead zones and clean discharge, facilitating highly efficient production.
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• Operating mode: Planetary type (zero dead zones)
• Viscosity range: 800,000cP ~ 20,000,000cP
• Temperature range: 0-220℃ / ambient-220℃
• Vacuum range: 0 ~ -0.098MPa
• Common models: Laboratory / pilot-scale / production-scale
Silicone-based composites are composite materials that utilize silicone resin as the matrix and incorporate fillers or fibers (or fiber fabrics) for reinforcement. They possess the inherent characteristics of silicone resins while also exhibiting the excellent properties associated with other composite materials. Key product series include optically transparent composites, porous materials, soft magnetic composites, coatings and adhesives, thermally and electrically conductive composites, high-temperature and high-strength composites, and specialized materials for aerospace applications.
Silicone Resin Composites Vertical Kneader Equipment Parameters
| Model | Dimension H*L*W /mm Weight | Barrel Inner Size D*H /mm | Full Volume /L | Useful Volume /L | Min Volume /L | Power /KW | Pericentric Blade Speed /rpm | Telecentric Blade Speed /rpm | Revolution Speed /rpm | Clearance /MM | Vacuum Abs Pressure /kPa |
| VK-10 | 2600*1600*1400 2.5t | 300*240 | 16.9 | 12 | 2 | 5.5 | 0~25 | 0~50 | 0~6 | 3±0.5 | <1.5 |
| VK-100 | 3200*2000*1600 6t | 600*480 | 135 | 100 | 15 | 22 | 0~25 | 0~50 | 0~6 | 4.5±0.5 | <1.5 |
| VK-500 | 4200*2500*2000 12t | 900*800 | 500 | 350 | 60 | 37 | 0~22.5 | 0~45 | 0~6 | 5.5±0.5 | <1.5 |
| VK-1000 | 5100*3000*2500 24t | 1200*1100 | 1000 | 600 | 120 | 45 | 0~22.5 | 0~45 | 0~6 | 6±1 | <1.5 |
| VK-2000 | 6000*4200*3000 32t | 1400*1300 | 2000 | 1200 | 200 | 55 | 0~20 | 0~40 | 0~6 | 7±1 | <1.5 |
| VK-3000 | 6500*4600*3400 35t | 1600*1500 | 3000 | 1800 | 300 | 75 | 0~20 | 0~40 | 0~5 | 8±1 | <1.5 |
| VK-5000 | 7300*5000*3600 40t | 1900*1800 | 5000 | 3000 | 500 | 110 | 0~18 | 0~36 | 0~5 | 9±1 | <1.5 |
JCT offers advanced solutions for common issues in the field of silicone material mixing (vacuum, leakage, and material loading/unloading):
01. Ultra-high vacuum capacity
Capable of evacuating the mixer to a vacuum level of 40Pa, with a vacuum leakage rate of 1Pa/10s.
02. Silicone resin compostes vertical kneader
Solves mixing challenges involving high viscosity and high powder content; represents a breakthrough in the silicone composite mixing industry, significantly enhancing production efficiency and mixing quality.
03. Specialized leak-proof design
Completely resolves the common issue of oil leakage in silicone processing equipment.
04. Portable feeding system
Effectively addresses issues regarding equipment footprint, formula management, labor intensity, environmental pollution, and contact-related injuries.
05. High-efficiency temperature control
Features rapid heating and cooling capabilities, solving temperature control challenges in the silicone industry—particularly the issue of low cooling efficiency.
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