HTV Silicone Rubber Production Line Equipment Configuration
JCT Machinery is professional in manufacturing sigma mixers. We both manufacture large-scale industrial sigma mixers and small-scale laboratory sigma mixers. Generally, the equipment is finished within 60 working days. Some models have semi-finished products in stock and can be finished quickly. Please contact us for details.
• 18+ years experiences in chemical mixing equipment
• 5000+ square meters JCT Machinery own factory
• Sold to 30+ countries
• Chief mechanical designer graduated from Tsinghua University
• 1 year warranty
1. Strong Mixing and Shearing Force
HTV silicone rubber is a high viscosity material that requires strong mixing and shearing forces to fully disperse and evenly mix the various components. Sigma mixer is equipped with 2 intermeshing ∑-shaped blades, which generate strong shearing and mixing during relative motion, and can effectively handle high viscosity and high viscosity materials.
2. Efficient Material Handling Capacity
Sigma mixer is designed to handle high viscosity and high density materials. Its strong hybrid power and durable structure enable it to operate for a long time under high load without overheating or mechanical failure, which is very important for the production of HTV silicone rubber, because this material requires continuous and uniform mixing during processing.
3. Temperature Control
The production of HTV silicone rubber requires precise temperature control to ensure that the components can be properly mixed and avoid premature vulcanization. Many sigma mixers are equipped with a jacket design, which can control the temperature in the mixing chamber by heating or cooling the medium, thereby ensuring temperature stability during processing.
4. Uniform Mixing
HTV silicone rubber usually requires uniform mixing of components such as silicone resin, fillers, additives and catalysts. The design of sigma mixer ensures uniform distribution and full mixing of the materials in the mixing chamber, avoiding local overheating or uneven mixing.
5. Efficient Unloading System
Sigma mixer is usually equipped with an effective unloading system to quickly discharge the mixed materials. This is especially important for high-viscosity HTV silicone rubber, because fast unloading can prevent the materials from curing or solidifying in the mixer, ensuring the continuity and efficiency of production.
6. Easy to Clean and Maintain
During the production of HTV silicone rubber, it is very important to clean and maintain the equipment to prevent contamination and ensure product quality. Sigma mixer is usually designed to be easy to clean and maintain, and the surfaces of the mixing chamber and blades are smooth and have no dead corners, which is convenient for cleaning residual materials.
7. Flexible Production Capacity
Sigma mixer can be adjusted and optimized according to different production needs, and are suitable for various needs from small-scale pilot production to large-scale industrial production. This flexibility enables it to play an effective role in both R&D and production stages.