HTV Silicone Rubber Production Line | JCT Machinery

JCT provide HTV silicone rubber production line turnkey project, including: formula development, equioment selection and process training. Technical consultation: +86-181 3837 3963 or contact@jctmixing.com.

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• 20 years of experience in silicone rubber equipment manufacturing, serving global customers

• Trunkey project: From formula optimization to mass production training

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Product Details

HTV Silicone Rubber Production Line Technical Advantages

1. Multi-stage mixing system, uniform mixing
2. Precise temperature control system
3. Equipment corrosion resistance, high cleanliness design
4. Modular production layout
5. High degree of automation, reducing labor costs

HTV Silicone Rubber Formula

Raw material	Function
Methyl vinyl silicone rubber	Basic polymer, provides elasticity
White carbon black	Reinforced filler, improves mechanical properties
Dimethyl silicone oil	Processing aid, improves processing fluidity
Zinc stearate	Activator, improves vulcanization efficiency
Coupling agent	Improve the compatibility of filler and base rubber
Aluminum hydroxide (optional)	Flame retardant filler
Peroxide crosslinker	Crosslinker, high temperature vulcanization
Masterbatch / dye	Colorant

HTV silicone rubber production line

Equipment Configuration

1. Sigma mixer
2. Receiving trolley
3. Open mill
4. Cooling-water machine
5. Material storage station
6. Silicone rubber filter
7. Roller conveyor

HTV Silicone Rubber Production Process

HTV silicone rubber production flow

Why choose JCT's HTV silicone rubber production line turnkey project?

1. High-efficiency dispersing and mixing equipment
Provide customized sigma mixer with strong shear and high-torque blade structure to ensure uniform dispersion of high-fillers such as white carbon black and additives.
Optimize the design of inner wall and blade gap to prevent dead corner residue.
2. Precision temperature control system
The whole system is equipped with jacket heating + temperature control probe + PLC control system to ensure that the material is processed at a reasonable temperature to avoid premature vulcanization.
Optional thermal oil, electric heating, steam heating to adapt to different customer energy structures.
3. Intelligent automation solution
Equipped with automatic weighing system, automatic feeding, PLC centralized control system to reduce manual intervention.
Multi-batch automatic switching function to improve production capacity and ensure product consistency.
4. Fast discharging + convenient cleaning design
The discharging method can be hydraulic cylinder or screw discharging to improve efficiency.
The inner cylinder wall of sigma mixer is mirroe polished or coated with anti-cticking treatment to facilitate cleaning and reduce residue.
5. Technical support and customized services
Provide production process debugging, formula suggestions and personnel training services to assist customers in smooth mass production.
Can customize modular production line layout according to customer needs to adapt to factory site and production capacity requirements.

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JCT Machinery : Hot Melt Pressure Sensitive Adhesive Pillow-Shap Manufacturering Process

The manufacturing process of hmpsa pillow-shaped involves adhesive formulation, adhesive mixing, and packaging. Raw materials are blended in an adhesive mixing machine to create a uniform mixture. The adhesive is then tested for quality, packaged, and stored. This process ensures the production of high-quality hmpsa for various applications.Equipment configuration： ● Reactor (or kneading machine) ● Storage Tank● Vacuum System● Filtration system ● Chiller System● Packing Machine● Cooling water tank
HOT MELT ADHESIVE PRODUCTION LINE

• A hot melt adhesive pillow production line is a specialized manufacturing process that produces hot melt adhesive pillows in a high-volume and efficient manner. The production line involves several stages, including material selection, mixing, shaping, and packaging. • Hot melt adhesive pillows are widely used in various industries, and their demand has been increasing steadily in recent years. Therefore, a welldesigned production line is crucial for meeting the demand for these products while maintaining high quality and efficiency.
What is the formula of hot melt adhesive production line? | JCT Machinery

If you need the production formula, we can give it to you for free.
Full automatic silicone sealant production system

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HTV Silicone Rubber Production Line | JCT Machinery

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