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JCT Machinery, produce chemical mixer since 2006.
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JCT Machinery, produce chemical mixer since 2006.
The automatic manufacturing process for neutral silicone sealants provides several advantages, including increased production speed, consistent quality control, and reduced labor requirements. It enables precise control of formulation parameters, minimizes human error, and ensures uniformity in the final product. Additionally, the automation of packaging and distribution processes improves efficiency and streamlines the supply chain.
Process Step:
· Raw Material Handling
· Mixing and Blending
· Degassing
· Adjustments and Quality Control
· Packaging and Filling
· Curing and Inspection
· Labeling and Packaging
· Storage and Distribution
Equipment List:
· Powder Feeding System
· Ribbon Mixer
· Double Planetary Mixer
· Twin Screw Extruder
· Static Mixer
· Sealant Cartridge Packaging Machine
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Advantages Of Automatic Manufacturing Process
· Support 24 hours continues work
· Increased Efficiency
· Precise & Consistent Mixing
· Improved Quality Control
· Accurate Filling and Packaging
· Enhanced Safety
· Only 3-4 People Required In Process
Powder Feeding System
· Powder Hopper
· Feeder Mechanism
· Conveying System
· Control System
· Safety Measures
Powder Storage Conveyor System
Storage Containers ·
Labeling and Identification ·
Segregation and Organization ·
Environmental Conditions ·
Inventory Management and Monitoring ·
Safety Measures ·
Compliance with Regulations ·
Silicone Mixing Machine
Ribbon Mixer
· Mixing Efficiency
· Homogeneous Blending
· Dispersion of Fillers and Additives
· Time and Cost Efficiency
· Flexibility and Versatility
· Easy Cleaning and Maintenance
· Consistency and Quality Control
Semi-Finished Mixture Storage System
Buffering Capacity ·
Process Optimization ·
Batch Consistency ·
Temporary Storage ·
Product Flexibility ·
Option1: Ribbon Blender
· Uniform Mixing
· Increased Efficiency
· Versatility
· Cost-Effective
· Reduced Waste
Twin Screw Extruder
Mixing and Homogenization ·
Heat Transfer and Temperature Control ·
Continuous Processing ·
Reactive Processing and Crosslinking ·
Degassing and Venting ·
Efficient Mixing ·
Pressure Build-Up and Metering ·
In-Line Static Mixer
· Efficient Mixing
· Dispersion of Fillers and Additives
· Temperature Control and Heat Transfer
· Homogeneous Color Distribution
· Enhancing Product Quality
Automatic Sealant Packing Machine
Sausage/Foil Packaging Machine
· Mixing and Processing
· Transfer to Packaging Machine
· Packaging Material Preparation
· Filling and Sealing
· Cutting and Separation
· Quality Control and Inspection
· Final Packaging and Storage
Full Automatic Silicone Sealant Production System
The full-series automatic production line of silicone sealant is a fully automatic continuous production system with twin-screw mixer as the main production equipment and loss-in-weight weighing module as the main measurement method.
QF-1100 Multifunctional dispersion mixer（Base material type）
QF-1100 Multifunctional dispersion mixer（Base material type）
1100LMixing tank & hydraulic discharging part
Semi-automatic Cartridge packing machine
Filters & vacuum system 
Electrical oven & cooling system
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