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Sigma Mixer For Ceramic Mud | JCT Machinery

January 11, 2025

sigma blade mixer

Sigma Mixer Working Principle
The preparation of ceramic mud requires the powder and water to be evenly mixed to form a slurry with a certain viscosity. Sigma mixer can effectively handle this high viscosity material. Through the mutual movement of two ∑-shaped blades in the mixing chamber, a strong shear force is generated, thereby ensuring full contact and uniform mixing between the materials.
• Efficient Mixing: Sigma mixer has a strong mixing ability and can fully mix ceramic powders with water, dispersants adn other ingredients to ensure the quality and uniformity of the ceramic mud.
• Uniformity: Sigma mixer sstirring system allows the material to form a "shear flow" in the mixing chamber, thereby effectively avoiding powder stratification or agglomeration and ensuring the consistency of the ceramic mud in the application.
Why is Sigma Mixer Suitable For Ceramic Mud Production?
  • 1. Powerful Mixing and Shearing Functions

  • The powder in ceramic mud production usually has a small particle size, and material precipitation or stratification may occur during mixing. Sigma mixer blades can generate strong shear force in high viscosity materials, which can effectively break up the agglomerated powder and ensure the uniform distribution of all solid particles in the slurry.

  • 2. Efficient Degassing

  • Air or bubbles may be introduced into ceramic mud during the mixing process, resulting in uneven surface or defects in the final product. Sigma mixer is usually equipped with a degassing system, which can remove bubbles in the colloid through vacuum degassing or exhaust devices while mixing to ensure the quality of the final product.

  • 3. Improve Fluidity and Formability

  • The produced ceramic mud needs to have a certain fluidity in order to be pressed or cast smoothly during the molding process. Through the efficient mixing of sigma mixer, the fluidity and formability of ceramic mud can be optimized to adapt to different ceramic product molding processes (such as injection molding, pressing, molding, etc.).

  • 4. Improve Production Efficiency and Consistency

  • Sigma mixer has high mixing efficiency, can shorten mixing time, and improve production consistency through precise mixing process. For mass-produced ceramic mud, sigma mixer can ensure consistent quality of each  batch of products and avoid human errors in the production process.

Sigma Mixer

Sigma mixer is widely used in ceramic mud production, especially in processing high viscosity slurry and ensuring the uniformiy and stability of materials. Through its powerful stirring, shearing and degassing functions, sigma mixer can effectively improve the quality, fluidity and formability of ceramic mud, while shortening the production cycle and improving production efficiency. Sigma mixer is suitable for the production of various types of ceramic slurries, mud materials and glazes in the ceramic industry.

sigma mixer blade


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