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Grease Mixing Equipment | JCT Machinery

March 27, 2025
reactor            
Grease Reactor
1. Anchor-type Stirred Reactor
Low-speed high-torque stirring to promote the initial mixing of metal soaps (such as lithium-based and calcium-based) and base oil.
2. Screw-belt Stirred Reactor
Strengthen axial flow to prevent deposition of high-viscosity materials.
3. Scraper-type Stirred Reactor
Prevent coking on the inner wall of the reactor (especially for the production of composite calcium sulfonate grease).

  • Q
    Function: Used for saponification reaction of grease, especially for the production of metal soap thickeners.
    Features:
    Can be equipped with stirring paddle, heating jacket, condenser, etc. to control the reaction temperature.
    Suitable for batch production to ensure the stability of grease.
    Suitable for lithium-based grease, composite lithium-based grease, calcium-based grease, aluminum-based grease, etc.
  • Q
    Function: Suitable for mixing and dispersing high viscosity materials, ensuring uniform mixing of thickeners, fillers and base oils.
    Features:
    Suitable fot the production of high viscosity (>100,000cps) greases.
    Optimized blade structure, providing high shear and efficient dispersion effects.
    Suitable for the production of different types of greases such as lithium-based greases, calcium-based greases, and aluminum-based greases.
  • Q
    Function: Used for mixing ultra-high viscosity grease, especially synthetic grease or grease containing high fillers.
    Feature:
    The double planetary impeller can orbit and rotate at the same time to provide efficient mixing.
    Suitable for high viscosity and easy-to-agglomerate materials to avoid dead corners.
    Can be equipped with a vacuum system to remove bubbles and improve product quality.
  • Q
    Function: Suitable for high viscosity, semi-solid grease, providing strong shearing and mixing capabilities.
    Features:
    Suitable for the production of special grease (such as greases used under extreme temperature conditions).
    With double Z-type blades, it can handle high viscosity (>1,000,000cps) materials.
    Can be equipped with jacket heating or cooling system to control the reaction temperature.

grease reactor

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