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Factory Price High Speed Disperser | JCT Machinery

March 26, 2025
High Speed Disperser Working Flow
  • 1. Material Suction

  • After the equipment is started, the dispersing disc starts to rotate at high speed, driving the surrounding liquid to form a strong vortex.

  • The vortex effect causes the powder or solid particles to be quickly sucked into the high shear zone around the dispersing disc.

  • 2. Strong Shear and Dispersion

  • After the material enters the high shear zone of the dispersing disc, it is subjected to severe shearing, tearing and impact, and is quickly crushed into fine particles.

  • During the high speed rotation process, collisions will also occur between particles, thereby accelerating the dispersing process.

  • 3. Convection Circulation Mixing

  • The dispersed fine particles roll upward with the liquid flow, then fall back to the bottom along the cylinder wall, and enter the high shear zone of the dispersing disc again, forming a continuous circulation dispersion.

  • 4. Stabilization and Refinement

  • After multiple shearing, collision and circulation, the particles are gradually refine, and finally reach the required uniformity and stability.

high speed dispersing mixer

Factors Affecting the Dispersion Effect
1. Dispersion Disc Diameter
The larger the diameter, the stronger the shear force, which is suitable for high viscosity materials.
2. Speed
Usually 1000-3000rpm, the higher the speed, the greater the shear force and the better the dispersion effect.
3. Dispersion Time
The longer the time, the more uniform the particle distribution, but too long may cause overheating or agglomeration.
4. Material Viscosity
The higher the viscosity, the stronger the shear force or auxiliary equipment is required.
5. Dispersion Disc Shape
Common ones are serrated discs and flat toothed discs, and different designs are suitable for different types of materials.

Features of High Speed Disperser
1. Efficient Dispersion
The speed can reach 1000-3000rpm, effectively breaking up agglomerates and improving disperion uniformity.
2. Multiple Adjustable Speeds
The variable frequency speed regulation design can adjust the speed according to different material requirements to ensure the best dispersion effect.
3. Wide Range of Applications
High speed disperser can be used for mixing liquids with low viscosity to medium and high viscosity, suitable for water-based and oily systems.
4. Stable Structure
The frame is sturdy, easy to operate, low maintenance cost, and suitable for continuous production.
5. Customized Design
Vacuum type, explosion-proof type, lifting type and other specifications are available to meet different production needs.

high speed disperser blade


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