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Cold Knowledge About High Speed Disperser | JCT Machinery

December 02, 2024

high speed dispersing mixer

High Speed Disperser Components

1. Motor and Drive Device: provide power to drive the dispersing disc to rotate.
2. Dispersing Disc: the core component that rotates at high speed, directly acts on the material to produce shearing, impact and other effects.
3. Body: supports the dispersion device, usually made of corrosion-resistant, stainless steel materials to adapt to the processing of different materials.
4. Rotor and Stator: some high speed dispersers are equipped with a rotor and stator combination to further improve the dispersing effect.
5. Speed Regulating Device: some high speed dispersers have a speed regulating function to adjust the speed according to the properties of the material and optimize the dispersing effect.

High Speed Disperser Working Principle

1. Shearing Effect
When the dispersing disc rotates at high speed, the material produces strong shearing under the action of centrifugal force and shear force, and the solid particles are quickly cut and dispersed.
2.  Impacting Effect
Under the rotation of the dispersing disc, high-speed collisions will occur between the materials, which will help further break and disperse the particles.
3. Fluid Dynamics Effect
The high speed rotating dispersing disc will also produce strong flow, and the material will be quickly brought into the high speed rotating area, further promoting uniform dispersion.

high speed disperser

dispersing disc

About Dispersing Disc
1. Too SlowA dispersing disc that spins too slowly will result in long dispersion times and possibly material settling. Good dispersion speed is between 4000 - 6000 fpm. Shaft rpm x .262 x disc diameter (in inches).
2. Too FastFaster is not always better regarding disc speed. Going too fast will result in air in the product, excess heat build-up and low quality dispersion.
3. Too SmallA disc that is too small for the tank will not get good product movement and some settling of solids will occur in addition to longer dispersion times.
4. Too BigA disc that is too big for the tank will not get good product movement and will put air into the product.
5. Too LowDispersing disc that is too low in the tank will decrease product flow and create dead spots that will not be dispersed.
6. Too HighDispersing disc that is too high in the tank will cause flow to the bottom of the tank to be decreased, and will allow some solids to settle and not get dispersed. This also introduces air into the mix.
7. Off CenterIf the tank is too big for the high speed disperser and the disc is off center, it is difficult to get a good dispersion, although there are times when it is advantageous to have the disc slightly off center. To minimize the vortex in the tank with a lift mounted disperser, move the disc 1/2 to 1 disc diameter off center (with the machine off).


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