Laboratory-grade High-viscosity Mixing Solutions | JCT Machinery

We welcome you to provide material samples; we can arrange free trial production using our laboratory equipments: +86-181 3837 3963 (Whatsapp, Wechat), contact@jctmixing.com.

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Laboratory-grade high-viscosity mixing solutions to facilitate efficient R&D upgrades.

• 5L sigma blade mixer

• 5L double planetary mixer

• Resin / glue / emulsion experimental reactor

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Product Details

In the stages of materials research and development, chemical formulation optimization, and new product pilot testing, precise, uniform, and efficient mixing is crucial for success.

We offer small-scale experimental equipment such as the 5L sigma blade mixer, 5L double planetary mixer and experimental reactors, specifically designed for laboratory environments. These compact, flexible, and stable machines help you easily complete the entire process from formulation validation to small-batch production.

We welcome you to provide material samples; we can arrange free trial production using our laboratory equipments: +86-181 3837 3963 (Whatsapp, Wechat), contact@jctmixing.com.

Why choose our small-scale experimental equipment?

1. Laboratory-specific design
Suitable for small-batch experiments, saving raw material costs and reducing waste.
2. High-viscosity material expert
Proficient in handling high-viscosity, paste, gel, and elastic materials, ensuring high mixing uniformity and eliminating dead zones.
3. Flexible configuration
Supports optional features such as vacuum, heating/cooling jackets, variable frequency speed control, and PLC control to meet diverse process requirements.
4. Easy to clean, safe and reliable
The structural design facilitates disassembly and cleaning, meets laboratory safety standards, and reduces the risk of cross-contamination.
5. High cost-effectiveness
The compact design reduces equipment space and procurement costs while retaining industrial-grade mixing performance, facilitating future process scale-up.

laboratory sigma blade mixer

Laboratory 5L Sigma Blade Mixer

Sigma blade mixer employs a classic double-∑ blade design, with blades rotating in opposite directions at different speeds to generate strong shearing, squeezing, and folding forces.
• It efficiently processes materials with extremely high viscosity (such as silicone rubber, hot melt glue, sealants, food-grade gums, battery slurry, pharmaceutical pastes, etc.).
• Mix uniformity can reach over 99%, with high kneading efficiency and short mixing time (typically 10-30mins for homogeneous mixing).
• The powerful shear force effectively disperses agglomerated particles, making it suitable for polymerization, vulcanization, or reaction processes requiring high shear forces.
• Optional vacuum systems remove air bubbles, and jacketed heating/cooling provides precise temperature control.

Laboratory 5L Double Planetary Mixer

Double planetary mixer's agitator rotates both on its own axis and around a central point, combining low-speed stirring with optional high-speed dispersion to achieve seamless circulation throughout the entire cylinder.
• This results in more uniform mixing and finer dispersion, suitable for integrated mixing, dispersion, and degassing operations of medium- to high-viscosity materials.
• The shear force is relatively gentle, protecting shear-sensitive materials (such as slurry and emulsion systems containing functional particles).
• The container wall scraping design thoroughly prevents material residue and improves product consistency.
• It offers greater operational flexibility, is easy to clean, and has a small footprint, making it ideal for frequent formulation changes in laboratories.

laboratory double planetary mixer

reactor

Resin / Glue / Emulsion Experimental Reactor

•Fully transparent and visualized operation: Utilizing highly transparent glass, it allows direct observation of color changes, precipitation, emulsification, layering and bubbling, facilitating real-time parameter adjustments and improving experimental success rates and data accuracy.
• Excellent corrosion resistance: Exhibiting strong resistance to acids, alkalis, organic solvents and most corrosive chemicals, it does not release metal ions, preventing product contamination. Particularly suitable for high-purity applications in pharmaceuticals, fine chemicals and new materials.
• Precise temperature control and wide temperature range: Double-jacket design, combined with a high-low temperature circulation system, ensures uniform and stable temperature with rapid heating and cooling and minimal fluctuations. It enables wide temperature range control, beneficial for reactions of heat-sensitive materials and process repeatability.
• Suitbale for laboratory pilow-scale and process scale-up: Compact size, small footprint, and low material consumption significantly reduce R&D costs. Experimental data is easily scaled up to pilot-scale and industrial production.
• High cost-effectiveness and multifunctional integration: A single machine can perform various chemical operations such as synthesis, stirring, extraction, distillation, crystallization, and polymerization. Low maintenance cost and long service life.

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JCT Machinery : Hot Melt Pressure Sensitive Adhesive Pillow-Shap Manufacturering Process

The manufacturing process of hmpsa pillow-shaped involves adhesive formulation, adhesive mixing, and packaging. Raw materials are blended in an adhesive mixing machine to create a uniform mixture. The adhesive is then tested for quality, packaged, and stored. This process ensures the production of high-quality hmpsa for various applications.Equipment configuration： ● Reactor (or kneading machine) ● Storage Tank● Vacuum System● Filtration system ● Chiller System● Packing Machine● Cooling water tank
HOT MELT ADHESIVE PRODUCTION LINE

• A hot melt adhesive pillow production line is a specialized manufacturing process that produces hot melt adhesive pillows in a high-volume and efficient manner. The production line involves several stages, including material selection, mixing, shaping, and packaging. • Hot melt adhesive pillows are widely used in various industries, and their demand has been increasing steadily in recent years. Therefore, a welldesigned production line is crucial for meeting the demand for these products while maintaining high quality and efficiency.
What is the formula of hot melt adhesive production line? | JCT Machinery

If you need the production formula, we can give it to you for free.
Full automatic silicone sealant production system

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