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Secret Of Vertical Kneader | JCT Machinery

November 25, 2024

vertical kneader

Vertical Kneader Working Principle
Vertical kneader is a heavy-duty kneading device with two spiral kneading blades. One set of blades rotates around the other set of blades in a planetary manner, and the two sets o fblades are constantly fitted and peeled off. The material is continuously sheared, squeezed, stretched and torn into thin sheets in the shear zone between the blades and the shear zone formed by the blades and the inner wall of the cylinder, subject to high shear, stretching, diversion, overlap, folding, axial circulation, etc.
Applicable Materials
High viscosity (5 million), high solid content (more than 90%), high elastic-plastic materials, such as : high viscosity sealant, plastic, rubber, silicone rubber, glue base, carbon, cellulose, neutral acid glass glue, chewing gum, bubble gum, pulp, battery, resin, etc.
vertical kneader blade                
Features of Vertical Kneader
  • 1. Efficient Mixing

  • Due to the shape of the blades and the high-speed rotation, vertical kneader can evenly knead high-viscosity and difficult-to-mix materials in a short time.

  • 2. Strong Adaptability

  • Vertical kneader is suitable for processing materials with high viscosity or large particles, especially in the production of rubber, plastics, coatings and chemicals.

  • 3. Heating / Cooling Function

  • The heating and cooling system of vertical kneader can adjust the temperature according to the processing requirements of different materials, especially suitable for production processes that require temperature control, such as rubber vulcanization.

  • 4. Compact Structure

  • Vertical kneader adopts a vertical design, which can save space and facilitate material loading and unloading.

  • 5. Easy Maintenance

  • Vertical kneader has a simple design, and it is relatively convenient to repair and replace parts.

  • 6. Energy Saving

  • The efficient mixing process of vertical kneader can reduce energy waste and reduce production costs.

Features
Stainless Steel Blades Zirconia Coated Blades
Abrasion Resistance Poor, easy to wear, suitable for general materials. Very good, suitable for high visocisty, particulate or hard materials.
Corrosion Resistance Good, but limited to strong acids, strong alkalis, etc. Excellent, resistant to most chemicals.
High Temperature Resistane
Generally, can withstand temperatures not exceeding 600℃. Excellent, can withstant high temperatures (over 1000℃).
Chemical Reaction Resistance Poor, reacts to strong chemicals Very good, strong chemical stability.
Cost Low, economical. Higher, large initial investment.
Service Life Short, need to be replaced regularly. Longer, less maintenance and replacement frequency.
Applicable Materials Conventional materials, especially medium viscosity and particle-free material. High viscosity, particulate, chemically corrosive materials.
Material Adhesion Medium, frequent cleaning is required when strong adhesion. Low, less material adhesion.


Basic Information
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