Reactor With High Quality And Factory Price | JCT Machinery

August 07, 2025

Q
What is reactor?
Reactor is an industrial container used for physical or chemicla reactions and is widely used in the chemical, coating, resin, pharmaceutical, food and new energy industries.
Reactor can heat, cool, mix, disperse, emulsify, dissolve and polymerize materials, completing chemical reactions in a sealed container or under a specific atmosphere (such as vacuum or inert gas).

reactor agitator

Main Structure of Reactor

Component	Function
Kettle body	Main vessel for holding materials, subject to a certain temperature and pressure
Jacket/coil	Heating or cooling materials (can be steam, thermal oil, electric heating, water cooling, etc.)
Agitator	Enables uniform mixing of materials and accelerates heat and mass transfer
Sealing device	Prevents material leakage, air ingress, and solvent evaporation (mechanical seal, packing seal, etc.)
Drive system	Drives the agitator shaft (motor+reducer)
Temperature/pressure sensor	Real-time monitoring of reaction parameters
Condenser and reflux device	Recovers evaporated solvent or reactants

reactor

Reactor Working Principle

1. Feeding: Solid, liquid or gaseous raw materials are added to the reactor in appropriate proportions.
2. Agitation: The agitator continuously stirs to ensure uniform mixing of the materials.
3. Temperature control: Heating or cooling the reaction temperature is maintained within the set range using the jacket/coil.
4. Reaction process: Physical/chemicla changes occur under specific temperature, pressure and agitation conditions.
5. Condensation and reflux: Volatile substances are condensed and recovered to improve raw material utilization.
6. Discharging and cleaning: After the reaction is complete, the materials are discharged and the equipment is cleaned.

JCT's High Quality Reactor

1. Materials and craftsmanship
• High-quality materials: International standard SS304/316 or carbon steel are used for corrosion and high-temperature resistance.

• Precision machining: The kettle body utilizes automated welding and X-ray inspection, resulting in smooth welds and no dead angles, minizing contamination and material buildup.

• Surface treatment: Mirror-polished interior (Ra≤0.4μm) prevents sticking and is easy to clean, enhancing hygiene.
2. Design and structure
• Scientific mixing structure: Customizable paddle, anchor, ribbon, frame, and dispersion disc types are available based on material viscosity to ensure uniform mixing and shorten reaction time.

• High-efficiency heat exchange system: Various combinations of jacket, inner coil, and outer coil design provide high thermal efficiency and temperature control accuracy of ±1-2℃.

• Sealing and safety: Mechanical seals are resistant to high temperatures and solvents, preventing leakage. Equipped with a safety valve and bursting disc to ensure safe operation.
3. Performance and stability
• Pressure and temperature resistance: Withstands high temperatures (up to 250℃) and high pressures (customizable upon request).

• Stable operation: Employs brand-name motors and reducers for low noise and long life.

• Energy saving and environmental protection: The insulation design reduces heat loss, and condensation recovery reduces VOC emissions.
4. Testing and quallity control
• Each reactor undergoes hydraulic testing, vacuum testing, and no-load operation testing before shipment.

• JCT's reactors are CE-certified and patented, have 1 year warranty and lifetime maintenance.
5. Customer case studies and market validation
• JCT has provided reactors to industries such as resins, coatings, adhesives, pharmaceuticals, and new energy.

• Multiple reactors have operated stably for over 8-10 years under high-temperature, high-corrosion, and high-intensity conditions.

reactor certification

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Donglian Jincheng Industrial Zone, Danzao Town, Nanhai District, Foshan City, Guangdong Province, China

+86 - 181-3837 3963
contact@jctmixing.com
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