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About High Speed Disperser | JCT Machinery

January 21, 2025
Structure of High Speed Disperser
  • 1. Motor and Transmission System

  • The motor provides power and drives the rotor to rotate at high speed through the transmission system.

  • 2. Rotor and Stator

  • The rotor is the core component of high speed disperser. It is usually made of high-strength materials and has a precise design, which enables it to generate great shear force during rotation. The stator is fixed to the outside to limit the movement of the rotor and further improve the shear effect.

  • 3. Dispersion Disc

  • The dispersion disc is located between the rotor and the stator to help accelerate the mixing and dispersion of materials.

  • 4. Frame and Container

  • High speed disperser is usually equipped with a container to hold the material to be dispersed. The container is generally made of stainless steel, meets hygiene standards, and can withstand the forces generated during high speed dispersion.

  • 5. Cooling System

  • Since a lot of heat is generated during high speed dispersion, high speed disperser is equipped with cooling system (such as jacket cooling) to avoid overheating of the material or temperature increase affecting product quality.

  • 6. Control System

  • High speed disperser is usually equipped with an automated control system that can adjust parameters such as speed, temperature, and time to achieve precise control and optimize production.

high speed dispersing mixer

High Speed Disperser Working Principle

1. Dispersion and Shearing
During the high speed rotation of the rotor, the strong shearing action makes the solid particles fully contact, collide and rub with the liquid matrix, thereby dispersing, emulsifying or evenly mixing the materials.
2. Particle Refinement
The shearing force generated by high speed rotation can crush larger particles into fine particles, achieving material refinement and homogenization.

  • Q
    Advantages of High Speed Disperser
    1. High Efficiency
    High speed disperser can disperse and mix materials in a short time, improving production efficiency.
    2. High Shear Force
    Through the shearing effect of the high speed rotor, the material agglomeration can be effectively broken up, the particle size can be consistent, and the stability of the product can be improved.
    3. Strong adaptability
    High speed disperser can adapt to the processing of various viscosities and materials, especially suitable for materials with high viscosity, such as paste, adhesives, etc.
    4. Precise Control
    Equipped with adjustable speed system and temperature control device, it can accurately adjust the speed, temperature and other parameters in the dispersion process to ensure the consistent production quality of each batch.
    5. Versatility
    In addition to dispersion, high speed disperser also has multiple functions such as emulsification, homogenization, mixing, etc. to meet the needs of different production processes.


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