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Water-Based Paint Production Line | JCT Machinery

December 04, 2024
Water-Based Paint Production Process
  • 1. Raw Material Preparation

  • Select appropriate raw materials such as resin emulsion, pigment, and additives. Determine the ratio and use method of raw materials according to the type and requirements of the paint.

  • 2. Dispersion and Grinding

  • Pigments and fillers are processed by grinding and dispersion to ensure that they can be evenly dispersed in the aqueous solution. Commonly used equipment includes sand mills, high shear dispersers, etc. The addition of dispersants ensures that the pigments will not precipitate in the paint.

  • 3. Stirring and Mixing

  • Stir the resin, emulsion, pigment and additives according to the proportion, and use double planetary mixer, high speed disperser and other equipment to mix the materials to make them fully uniform.

  • 4. Adjust Viscosity

  • Adjust the viscosity of the water-based paint according to the required construction performance, usually by adding thickeners or diluents to control the fluidity of the paint.

  • 5. Preparation and Packaging

  • After the final paint achieves the desired effect, it is prepared into a specified batch, filtered and packaged, and ready for shipment.

paint

  • Q
    Advantages of Water-based Paint
    1. Strong Environmental Protection
        • Low Volatile Organic Compounds (VOC): Water-based paint contains almost no or very low volatile organic compounds (VOC), which makes it less polluting to the environment and meets the requirements of environmental protection regulations.
        • Low Toxicity: The raw materials of water-based paint are mostly water-based, and no harmful gases are produced during use, which makes construction workers and the environment safer.
        • Easy to Clean: Water-based paint uses water as solvent, so only water is needed to clean tools and equipment, without using harmful solvents.
    2. Good Construction Performance
        • No Odor: The volatile matter of water-based paint is mainly water, and there is almost no odor when it is used, which is very suitable for indoor construction.
        • Quick Drying: The water in water-based paint evaporates quickly, so the drying time of the paint is short, which can speed up the construction progress.
        • Easy Construction: Water-based paint does not need to be diluted, or only needs to be diluted with a small amount of water, and the construction is simple and convenient.
    3. Excellent Weather Resistance and Aging Resistance: Water-based paints usually have good resistance to UV rays, acid and alkali, water, etc., and are highly adaaptable, especially suitable for outdoor and hardsh environment applications.
    4. Strong Protection: Water-based paints protect the surface of objects by forming a firm coating film, and have multiple functions such as anti-corrosion, anti-oxidation, anti-UV and anti-water.


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