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Silicone Rubber Two Stage Vulcanization Problems And Solutions | JCT Machinery

December 13, 2023
Common Quality Problems and Solutions for Two Stage Vulcanization
Quality IssuesCauseSolution
Cracking and blisteringThe volatile matter is discharged too quickly or there is air hidden inside the molded vulcanized product.
  1. 1. Adjust the gradual heating conditions and slow down the heating rate

  2. 2. Check the returned rubber material and remove air bubbles.

Large compression deformation
  1. 1. Insufficient vulcanization

  2. 2. Improper selection of rubber formula

  1. 1. Solutions: ① Put it in the oven to extend the vulcanization time ② Increase

  2. air circulation ③ Reduce the number of products put in ④ Check the oven

  3. temperature.

  4. 2. Use rubber with small compression deformation.

Hardness is too highOverheating and vulcanization in the oven
  1. 1. Check the temperature of each part of the oven.

  2. 2. Check and inspect the temperature control system.

Hardness is too low

The volatile gases are not completely removed

 from the oven

  1. 1. Check the ventilation of the oven.

  2. 2. Check the oven temperature

  3. 3. Reduce the quantity of products put in

Hardness and strength are too 

low, sticky and have dark spots

Local concentration of volatile gases degrades

 silicone rubber

  1. 1. Slow down the heating rate and discharge volatile matter in time

  2. 2. Check air flow

  3. 3. Extend  the vulcanization time to fully eliminate volatile gases

silicone rubber

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