1. Power Input
Prime movers such as motors provide high speed power input and are connected to the input shaft of the reactor speed reducer.
2. Gear Reduction
Reactor speed reducer has a multi-stage gear set inside, which converts the high speed rotation of the input shaft into the low speed rotation of the output shaft through gear meshing and transmission. The gear ratio determines the reduction ratio.
3. Torque Conversion
Through gear transmission, the high speed of input shaft is reduced, and the torque of output shaf is increased. In this way, reactor speed reducer outputs low speed, high torque power.
4. Output Transmission
The output shaft of reactor speed reducer is connected to the agitator of reactor, providing appropriate stirring speed and torque to meet the stirring requirements in reactor.
1. Reduce Speed
The prime mover (such as an electric motor) usually provides a high speed output, while the agitator in the reactor needs to run at a low speed to ensure uniform mixing and prevent excessive shear force. The reactor speed reducer reduces the high speed to a suitable mixing speed.
2. Increase Torque
While reducing the speed, the reactor speed reducer can increase the torque, allowing the agitator to handle high viscosity or large volume materials to ensure sufficient mixing and reaction.
3. Stable Operation
Reactor speed reducer provides a stable output speed and torque to ensure that the agitator in reactor can operate continuously and smoothly, avoiding uneven mixing or inadequate reaction caused by unstable speed.
4. Extend Equipment Life
By adjusting and optimizing the mixing speed, reactor speed reducer reduces the mechanical stress and wear of the equipment, thereby entending the service life of the agitator and reactor.
5. Improve Efficiency
The use of reducers enables the agitator to operate at the most suitable speed and torque, improving the efficiency and yield of chemical reactions.