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Mechanism Of Mixing In Sigma Blade Mixer | JCT Machinery

March 17, 2025

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Sigma Blade Mixer Equipment Specifications and Technical Parameters
1. Mixing Capacity: 5L-5000L, 60%-70% effective volume.
2. Power Configuration: Design according to actual need.
3. Blade Type: ∑ type, Z type, fishtail type.
4. Jacket Heating/Cooling: steam, electric heating, thermal oil heating and cooling system.
5. Discharge Method: Hydraulic lifting, bottom discharge, screw discharge.
  • Q
    Sigma Mixer's Working Principle
    1. Double Blade Structure: Two ∑-shaped blades rotate relative to each other at different speeds (usually a speed ratio of 3:2).
    2. Strong Shearing and Extrusion: The material is repeatedly sheared and extruded in the narrow gap between the blades, forming strong shear force and shear flow, which promotes uniform dispersion of the material.
    3. Rolling and Turning Action: The special geometric design of the blades causes the material to be continuously turned and rolled to ensure unifom mixing.
  • Q
    Sigma Mixer's Technical Features
    1. High Shear Mixing: The shear force of double blades ensures uniform mixing, and even high-viscosity materials can be effectively dispersed.
    2.  Controllable Temperature System: Heating or cooling function ensures the stability of the material, suitable for heat-sensitive materials.
    3. Efficient Kneading Process: The optimized blade structure improves mixing efficiency and reduces production time.
    4. Multiple Discharge Methods: You can choose the appropriate discharge method according to different materials to improve production efficiency.
    5. Vacuum Degassing Technology: Remove bubbles, optimize material density, and improve the quality of the final product.
  • Q
    Application Fields of Sigma Blade Mixer
    1. Adhesive Industry: Hot melt glue, sealant, PU glue, rubber adhesive.
    2. Rubber and Elastomer: Silicone sealant, butyl rubber, synthetic rubber.
    3. Resin and Polymer Materials: Epoxy resin, unsaturaed polyester resin, phenolic resin, polyurethance resin.
    4. Food and Pharmaceutical: Chewing gum, drug matrix, soft candy, etc.
    5. New Energy and Elactronic Materials: Lithium battery slurry, electronic packaging materials.


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