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Batch Reactor Process Flow | JCT Machinery

August 19, 2024

batch reactors

What Is Batch Reactor?
Batch reactor is a chemical equipment used to process raw materials and products in batches during chemical reactions. Unlike continuous reactor, batch reactor process a fixed amount of raw materials in each operation cycle, react, cool, remove products, and then proceed to the next batch. It is often used in situations where precise control of reaction conditions is required, such as temperature, pressure, stirring speed, etc.
Batch Reactor Process Flow
Feeding, Heating, Reaction, Cooling, Discharge
  • 1. Feeding
    According to the requirements of the reaction, the required raw materials are added to the batch reactor in a certain proportion. These raw materials may be liquid, solid or gas, and somtimes catalysts or other auxiliary agents need to be added.
  • 2. Heating
    Batch reactor is usually heated by external heating, which can be steam, electric heating or flame. By adjusting the parameters of the heating system, the temperature in the reactor is gradually increased to reach the temperature required for the reaction.
  • 3. Reaction
    When the temperature reaches the set value, the reaction stage begins. During the reaction, the raw materials undergo chemical reactions in batch reactor to generate products. This stage requires controlling the reaction time and temperature to ensure the effect of the reaction and the quality of the product.
  • 4. Cooling
    After the reaction is completed, the cooling stage begins. By lowering the temperature of batch reactor, the product is quickly reduced from a high temperature state to room temperature. Usually, water cooling or air cooling is used for cooling, which can reduce the heat load of the equipment and facilitate the separation and collection of the product.
  • 5. Discharge
    After cooling, open the discharge valve of batch reactor to discharge the product from the reactor. Sometimes, other subsequent treatments are required, such as filtration, drying or separation, to obtain pure products.


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