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Reactor Or Double Planetary Mixer In Grease Production? | JCT Machinery

May 13, 2025

reactor

Reactor Applicable Scenarios
1. Saponification reaction
The reaction of base oil with metal hydroxide (such as lithium hydroxide, calcium) at high temperature to produce metal soap (such as lithium soap, calcium soap) is the core chemical step in grease production.dolor
2. High temperature refining
Precise temperature control (usually 150~220℃) and stirring are required to ensure thorough reaction.
3. Dehydration and degassing
Reactor can be connected to a vacuum system to remove moisture and volatiles.
Reactor advantages and disadvantages
  • 1.Resistant to high temperature and high pressure, suitable for chemical reactions.

  • 2.Can be integrated with heating/cooling jacket and vacuum system.

  • 3.Suitable for large-scale continuous production.

  • 4.The mixing shear force of high-viscosity materials is weak, and subsequent homogenization equipment is required.


double planetary mixer

Double Planetary Mixer Applicable Scenarios
1. Post-mixing and homogenization
Uniformly mix the soap base with the remaining base oil and additives.
2. High viscosity material processing
Strong shear force can break soap fibers and improve the grease structure.
3. Low temperature blending
Avoid high temperature demage to the performance of additives (such as extreme pressure agents, polymers).

Double planetary mixer advantages and disadvantages
  • 1.Planetary stirring (revolution + rotation) ensures mixing without dead angles, suitable for high viscosity materials.

  • 2.It can  control temperature gently, suitable for the stage of adding temperature-sensitive additives.

  • 3.Suitable for small batch and multi-variety production.

  • 4.It is usually not directly used for high-temperature saponification reactions (temperature resistance limit or low reaction efficiency).


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